Country Flame Catalytic BBF Series Specifikace

Version 7.2 INSTALLATION OPERATION & MAINTENANCE MANUAL FOR FREESTANDING MODELS: BBF INSERT MODELS: BBF RETAIN THESE INSTRUCT

10 The purchase of a Country Flame Technologies catalytic stove is usually made based on its looks, its heating capacity, and because of reduced emis

11 AMERICAN ENERGY SYSTEMS INC. LIMITED PRODUCT WARRANTY This warranty is in effect on all products sold after 01/01/2009 and supersedes any and all

12cannot submit your claim to the place where the product was purchased you may make a written request to the factory by emailing your request along

13 American Energy Systems, Inc 150 Michigan Street SE Hutchinson, MN 55350 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

14 MINIMUM CLEARANCES 1. FIGURE 1 shows how to measure freestanding clearances for Country Flame catalytic models covered by this manual. Table

15 3. Questions to ask the local code department include but are not limited to: a. Are there any local codes that impact installation and how do

16heat shield. EXAMPLE: The rear clearance defined for a Model B (FIGURE 1 and TABLE) measurement B, is listed as twenty inches (20”, 500mm.) This

17 TABLE 2: ALCOVE CLEARANCES, IN INCHES, REFER TO FIGURE 3 FLOOR PROTECTION REQUIREMENTS 1. All Country Flame freestanding catalytic woodstov

18 c. If the overall R-value of the alternate material is greater than the tested material defined in STEP 1, then the alternate floor prote

19ensures that as much of the unwanted combustion byproducts (efficiency) are removed before entering the chimney. The installer should use a draft g

2 WARNING: COUNTRY FLAME RECOMMENDS A CERTIFIED PROFESSIONAL INSTALL AND SERVICE WOOD BURNING STOVES. IMPROPER INSTALLATION OR SERVICE WILL VOID T

20STOVE INSTALLATION PREPARATION 1 Prepare the stove for installation by removing it from its shipping container. Discard all packaging material

21 FACTORY BUILT FIREPLACES Country Flame catalytic stoves are approved for installation in factory built wood burning fireplaces. Any fireplace us

22stove’s flue collar has an inside diameter of 6”. This means the stove’s flue area is approximately 28 square inches, which means the chimney’s cro

23 FIGURE 8: FLOOR PROTECTOR DIMENSIONS MODEL BBF B R G 8 8 8 H 18 18 16 I 8 8 3 TABLE 7: MINIMUM DIMENSIONS OF FLOOR PROTECTOR (in inches)

244. WARNING: A catalytic stove must always be placed on a listed floor protector if the existing floor where the stove is to be placed is made of

25 MOBILE HOME RULES 1 Install only a HUD-approved laboratory tested stove in a mobile home. If the metal tag permanently affixed to a stove does

26CATALYTIC COMBUSTORS Catalytic stoves contain catalytic combustors. Approximately 70% to 95% of the chemical energy contained in wood logs turns

27 1 The probe thermometer is used to determine when to close the catalytic bypass rod. 2 The probe thermometer displays the temperature measured

28The performance of a stove, as a heating system, is heavily dependent on the quality of the chimney system. Chimney systems have to meet stringent

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328 NEVER burn wet or green wood. Firewood should be stored in a dry location away from the elements. 29 Check your chimney system carefully befo

30 The Model BBF catalytic stove is the largest and heaviest catalytic combustor stove that Country Flame produces. This stove can handle 29-inch cut

31MODEL BBF CATALYTIC STOVE (GOLD PACKAGE SHOWN) The Model BBF blower tray comes will automatically turn on as the stove heats up and aut

32 INSERT HEIGHT 23.5”/ 597 mm INSERT DEPTH 23.5”/ 597 mm WIDTH AT FRONT 35.75”/ 908 mm WIDTH AT FIREPLACE OPENING 22” / 539 mm WIDTH AT REAR

33 CATALYST PARTS CF-105 B, BBF, E1 Catalyst Stainless Steel Deflector Shield PP-422 B, BBF, E1, R Catalyst Holder 7x11 - New - 1 bolt PP-

34HARDWARE CF-175 Door Handle CF-177 Cam Lever for Door PP-1270 8/32-3/8 flat head machine screw 12 ea PP-38 Hinge pin cap 5/16” x

35TRIM & GRILLS GTK-SLIDE Gold Air Slides Assembly Kit BTK-SLIDE Black Air Slides Assembly Kit BW-TK-B Bay Window - Trim Kit, Black BW-TK-G

36 FIRST FIRE, STEP 1 Please read and understand this manual before installing, operating, or attempting to maintain a Country Flame Catalytic Stov

37pieces of wadded up newspaper and then add some small diameter wood, small dry kindling, or even rolled up newspaper. AGAIN, be cautious, as the a

38FIRST LARGE FIRE 1 Repeat the small fire building process, ensuring that the stove controls are in the proper position to start a fire. As the fi

39 13 It is important for the homeowner to understand what happens in the event enough combustion air is not available to a catalytic stove. Poor c

4 SAFETY NOTES...

40assistance. GLASS-CERAMIC CLEANING NEVER ATTEMPT TO CLEAN HOT STOVE GLASS. Applying cleaner to hot glass may cause burns, emit hot noxious fumes

41ROOM AIR BLOWER MAINTENANCE All Country Flame catalytic stoves come equipped with a room air blower or have an optional capability to install a r

42 BLOWER MALFUNCTION In the event of any malfunction in the electrical system of your insert/stove, please refer to previous section, electrical sy

43 THE CATALYTIC COMBUSTOR Catalytic combustors are designed to withstand 12,000 hours of continuous use or approximately five to six years of oper

44available to heat the solution. d. A large metal wash pan will be required to soak the combustor in after the solution is heated. This wash pan

45combustor is used, performance of the stove could be adversely affected. WARRANTY Catalytic stoves are designed to operate at high temperatures o

46MODEL BBF CATALYST INSPECTION & REPLACEMENT CAUTION: Be certain that there is no fire in your Country Flame stove and that the unit has had s

47 BLOWER THEORY OF OPERATION All Country Flame catalytic stoves come standard or have optional room air blower systems available. These room air

48BLOWER CARE: At lease once a season (light use) and every six months (heavy use), the blower tray should be removed for cleaning. The motor requir

49 FIGURE 24: GOLD DOOR WARNING LABEL FIGURE 25: EPA STOVE STICKER

5BBF SAFETY LABEL (FREESTANDING OR INSERT APPROVED)...4 TABLE OF CONTENTS ...

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52 PROBLEM CAUSE SOLUTION FIREPLACE/STOVE/CHIMNEY SMOKES Chimney cap restricted Clean the chimney cap and remove any debris that may have acc

53PROBLEM CAUSE SOLUTION BLOWER DOES NOT WORK Thermal Snap Disk Blower system cannot operate until snap disk closes electrical circuit. Consul

54 VENTING SYSTEMS National Building Codes require venting of systems that burn solid and liquid fuels. Approval and listing agencies define vent

55If there is any doubt, hire a third party inspector to verify the installer’s work when complete. To avoid, costly mistakes or repairs, ask questio

563 Any material used to close up an opening for the connector shall be of noncombustible material. 4 A connector to a masonry chimne

57 FIGURE 33: SHEET STEEL CHIMNEY CONNECTOR, VENTILATED THIMBLE Sheet steel chimney connectors must be made from material that is a minimum of 24 g

58A chimney connector shall not pass through an attic, roof space, closet, floor, ceiling, or similar concealed space. Where passage through a wall

59CAUTION: DO NOT FILL REQUIRED CLEARANCES AROUND THE CHIMNEY AND SURROUNDING COMBUSTIBLE MATERIAL WITH INSULATION! 1 The Country Flame catalytic s

6DOORS...

60 4 MAXIMUM CHIMNEY HEIGHT: A chimney can be no taller than 50’ high as measured from the top of the catalytic stove flue collar. Chimney height

61PREFABRICATED CHIMNEY SYSTEM INSTALLATION Cut and frame the required holes in the floors, ceilings, and roof where the chimney will pass through.

62FIGURE 40: EXTERIOR CHIMNEY SYSTEM FIGURE 41: EXTERIOR CHIMNEY SYSTEM For the purpose of this manual, a chimney chase is considered a part

63 FIGURE 43 shows an exterior chase construction for a catalytic stove. For additional information on building a chase or for construction of

7APPENDIX E: WARNING LABELS...

8 Why consider a Country Flame Technologies catalytic stove for your home? EARLY HISTORY During the 1970’s Americans became obsessed with both i

9 REFER a FRIEND, NEIGHBOR or FAMILY MEMBER . . . American Energy Systems believes that our success